Here’s my little tutorial for hand-sewing hexagons together without using paper templates inside the hexagon.
First, download the hexagon template you want to use. Cut out your shape – you really only need one or two. (I made the template sheets for people who need lots for English paper-piecing). You can pre-cut your fabric into squares a little larger than your template (at least a 1/2″ on all sides), or just keep your fabric whole. Trace your shape. A lot!
Cut out your hexagons, leaving a good 1/4″ seam allowance all the way around.
Place two trimmed hexagons right sides together and stick pins through two corners. Don’t worry about your outer edges lining up, just get your pencil lines to match. Two pins – one at each end of one side of the hexes – is the easiest way to get a good match.
Stick your pins in along the lines away from where you’re going to sew so they’re out of your way. Thread your needle, and put a knot in one end. Use the knot to anchor one more corner together – this will be your starting point. I like to start and stop with a tiny back stitch at each corner when sewing these hexes together, just to make the intersections stronger.
Pushing your needle up and down in a running stitch, sew right along your pencil lines.
As you get to the end of your side, remove the pin to get it out of your way. Sew your running stitch all the way to the next corner. Once there, sew a small back stitch to secure the corner. Be careful not to pull your thread tight – it will gather your hexes. You’ll have to continually loosen the fabric back to a nice flat seam.
Now you’re ready for a third hexagon. You can add it anywhere, but for this tutorial, I just kept moving to the right. Open your first two hexes and line your third hex up right sides together with your second hex. Use a pin in the corner to keep them lined up.
After a quick back stitch through the second and third hex, to both join them and secure the intersection, continue your running stitch to the next corner.
Now you’re at the far right side, and you need to get back to sew hexes one and three together. You can do a back stitch and tie a small knot and cut your thread, or you can do a back stitch and sew a few stitches to run the thread back to the center. I do the latter…it may be laziness, but I try to see how far I can get without ever cutting the thread.
Use the same method of lining up hex one and three, right sides together, and securing the outside corners with a pin. Sew with a running stitch toward your pin.
I’ve stopped at three here, but you can just keep adding more and more around, choosing where to place the next one based on where your thread left off. Here’s the back – I’ve finger pressed the seams.
Here’s the front. Once I’ve got all the hexagons I want, I use spray starch to flatten out the seams. Eventually, I’ll also use spray starch to turn the outside edges under, and I applique my hexes down to a foundation. I guess you could just keep going and going until you make a whole quilt, but that is a little ambitious for me.
So that’s it! I hope it helps someone. Sewing these goes super fast – it took ten times as long to write this tutorial as it did to sew those hexes together. I hope you’ll link back to me with pictures of your completed projects!